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Service Laying Quality Audit

by Ben Cronin, from the Community

This Service Laying quality audit checklist supports field teams installing gas services. It covers general requirements (procedures, permits, SSRA), service laying standards (marker tape, valves, sleeves, bonding, ECV, meter boxes), excavation and open cut controls, live/dead insertion and Serviflex methods, soil displacement moling, meter disconnection, pressure testing, and purging/commissioning. It also details PE pipe handling, electrofusion and butt fusion jointing practices, under pressure working/flowstopping, safe person and BA requirements, plant location and CDM documentation, and environmental controls including spill management and waste. Use it to verify compliance, record results, and improve installation quality and safety.

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Eliminate mistakes made by paper-based processes

Create and share professional reports instantly

Confirm accountability and compliance with a digital log

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Community

This community page makes available free workplace checklists and templates created by other users within the SafetyCulture community. SafetyCulture has re-published this content and where possible, has credited the original author. SafetyCulture has not verified the accuracy, reliability or suitability of any community content. You agree that your use of any of this content is in accordance with SafetyCulture’s Terms and Conditions.

Template
Mains Laying Quality Audit Checklist
This mains laying quality audit checklist supports gas utility crews and supervisors in planning and assessing gas distribution mains work. It covers risk assessment, trench support, proximity to other utilities, documentation and PTW/RA, and cathodic protection. Methods include open cut, dead and live insertion, and soil displacement moling. It details pressure testing steps, PE pipe handling, electrofusion and butt fusion jointing controls, and under-pressure working/flowstopping requirements. Sections also address safe person/BA readiness, plant location and CDM/CPP, environmental controls, and sign-off. Use it to standardize quality, safety, and compliance on site.
by Ben Cronin, from the Community
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Template
MGN Mainlaying - Open Cut
This MGN Mainlaying - Open Cut checklist guides gas network crews and contractors through safe, compliant main installation. It covers pre-start planning, notifications, and verification of SWMS and JSA; locating, proving, and protecting underground assets with DBYD plans; trench preparation with required depths, clearances, and bedding; pipe preparation and joining methods including butt fusion and electrofusion; laying and securing pipe with correct identification and bonding; backfilling and reinstatement using approved materials and marker tape; pigging and daily pressure testing with calibrated equipment; connections including poly-to-poly procedures and Williamson tee welding; commissioning and purging in line with the commissioning plan; and final documentation of sizes, lengths, pressures, fittings, and as-laid drawings. Designed to help meet Multinet Gas requirements and keep crews and the public safe.
by Karen Kennan, from the Community
Downloads: 10+
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Template
MGN Mainlaying Insertion Checklist
This checklist supports safe and compliant gas mainlaying by insertion. It guides crews through planning and notifications, life support customer checks, SWMS and JSA requirements, traffic and pedestrian management, PPE and equipment readiness. It covers locate, prove and protect of underground assets, trench preparation and clearances, electrical isolation and cross bonding, pipe preparation with butt fusion or electrofusion, laying and protection, a one hour pressure test at 700 kPa, connections and commissioning, service reconnection, and backfill and reinstatement. It ends with documentation, customer communication, and sign off.
by Karen Kennan, from the Community
Downloads: 10+
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Template
DN-10 Dead Service Insertion
This DN-10 dead service insertion checklist guides operatives through safe replacement of decommissioned steel gas services with PE pipe. It covers visual inspection for corrosion and obstructions, excavation and isolation, purging to 0 percent gas in air, measuring service length and gas load, selecting PE diameter, inserting with a pushing machine or by hand, integrity checks, pressure testing, commissioning and purging per SGN procedures, sealing the old service, and completing documentation at the ECV.
by Alan Milford, from the Community
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Service Laying Quality Audit

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