Template

Barnard Above Ground Coating Checklist

by Jarek Arneson, from the Community

This checklist supports above ground coating operations from preparation to final inspection. It covers verifying ambient conditions per ASTM E337, ensuring calibrated equipment and safety readiness, surface preparation and near-white blast profiles, media and product checks (including Amerlock and PSX notes), compatibility and lead testing, dry film thickness ranges, visual defect checks, hot work permit requirements, and completion of daily coating logs.

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Confirm accountability and compliance with a digital log

With SafetyCulture you can

Digitize any process, procedure or policy

Eliminate mistakes made by paper-based processes

Create and share professional reports instantly

Confirm accountability and compliance with a digital log

About author

Community

This community page makes available free workplace checklists and templates created by other users within the SafetyCulture community. SafetyCulture has re-published this content and where possible, has credited the original author. SafetyCulture has not verified the accuracy, reliability or suitability of any community content. You agree that your use of any of this content is in accordance with SafetyCulture’s Terms and Conditions.

Template
Coating Report Template
This coating report template helps inspectors and contractors document every stage of protective coating work. Record project and site details, safety checks, and approval documents. Capture environmental conditions including time, temperatures, relative humidity, steel temperature, and dew point. Verify equipment readiness and surface preparation through cleanliness, blast standard, profile, and contamination tests. Document application details such as mixing, wet and dry film thickness, strip coats, cure times, adhesion and holiday testing, and final inspection. Dedicated sections cover Belzona, thermal sprayed aluminium, passive fire protection, insulation, and cladding, with fields for repairs, media, and drawings.
by Stefan Bern, from the Community
Downloads: 40+
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Template
Maritime Coating Inspection Checklist
This maritime coating inspection checklist helps crews and supervisors verify surface preparation, coating application, safety controls, and documentation on vessels and marine facilities. Capture key details such as document number, audit title, client and site, date conducted, prepared by, location, and personnel. Review the safety system, confirm attendance at safety meetings and briefs, note any safety violations detected or observed, and attach supporting documentation. Use this template to standardize audits, maintain coating quality, and reduce rework and defects.
by Stefan Bern, from the Community
Downloads: 20+
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Template
Barnard Hand Epoxy Coating Application Checklist
This checklist helps crews prepare and verify conditions before hand applying epoxy coatings. It covers operator qualifications and span of control, calibration checks for psychrometer and DFT meter, and per-feature verification of key parameters. Users confirm humidity and ambient temperature limits, anchor profile, and pipe surface temperature, then measure wet and dry film thickness within specified ranges for common products such as Protal 7200, 3M 323, and Devgrip 238. The checklist also includes holiday detection at appropriate voltage, documentation of repairs, visual inspection, photo attachment, and recording weld or station details to ensure coating quality and compliance.
by Jarek Arneson, from the Community
Downloads: 10+
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Template
DCVG Coating Fault Survey Audit Protocol
This DCVG Coating Fault Survey Audit Protocol provides a structured checklist to assess pipeline coating integrity and the effectiveness of cathodic protection systems. It covers preparation and setup, connecting current interrupters to transformer rectifiers and anode ground beds, assembling and calibrating probes and meters, traversing the pipeline centerline, identifying and sizing coating holidays, pegging and recording locations, and measuring pipe-to-soil signal swing. Use this template to standardize field surveys, document findings, and confirm restoration of equipment and bonds to normal operating status. Suitable for utilities and pipeline operators managing corrosion control programs.
by Ashlea Gawne, from the Community
Downloads: 0
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Coating Report Template

This coating report template helps inspectors and contractors document every stage of protective coating work. Record project and site details, safety checks, and approval documents. Capture environmental conditions including time, temperatures, relative humidity, steel temperature, and dew point. Verify equipment readiness and surface preparation through cleanliness, blast standard, profile, and contamination tests. Document application details such as mixing, wet and dry film thickness, strip coats, cure times, adhesion and holiday testing, and final inspection. Dedicated sections cover Belzona, thermal sprayed aluminium, passive fire protection, insulation, and cladding, with fields for repairs, media, and drawings.

by Stefan Bern, from the Community

40+

Get

Template

Maritime Coating Inspection Checklist

This maritime coating inspection checklist helps crews and supervisors verify surface preparation, coating application, safety controls, and documentation on vessels and marine facilities. Capture key details such as document number, audit title, client and site, date conducted, prepared by, location, and personnel. Review the safety system, confirm attendance at safety meetings and briefs, note any safety violations detected or observed, and attach supporting documentation. Use this template to standardize audits, maintain coating quality, and reduce rework and defects.

by Stefan Bern, from the Community

20+

Get

Template

Barnard Hand Epoxy Coating Application Checklist

This checklist helps crews prepare and verify conditions before hand applying epoxy coatings. It covers operator qualifications and span of control, calibration checks for psychrometer and DFT meter, and per-feature verification of key parameters. Users confirm humidity and ambient temperature limits, anchor profile, and pipe surface temperature, then measure wet and dry film thickness within specified ranges for common products such as Protal 7200, 3M 323, and Devgrip 238. The checklist also includes holiday detection at appropriate voltage, documentation of repairs, visual inspection, photo attachment, and recording weld or station details to ensure coating quality and compliance.

by Jarek Arneson, from the Community

10+

Get

Template

DCVG Coating Fault Survey Audit Protocol

This DCVG Coating Fault Survey Audit Protocol provides a structured checklist to assess pipeline coating integrity and the effectiveness of cathodic protection systems. It covers preparation and setup, connecting current interrupters to transformer rectifiers and anode ground beds, assembling and calibrating probes and meters, traversing the pipeline centerline, identifying and sizing coating holidays, pegging and recording locations, and measuring pipe-to-soil signal swing. Use this template to standardize field surveys, document findings, and confirm restoration of equipment and bonds to normal operating status. Suitable for utilities and pipeline operators managing corrosion control programs.

by Ashlea Gawne, from the Community

Get

Barnard Above Ground Coating Checklist

About author

You might also like

Coating Report Template

Maritime Coating Inspection Checklist

Barnard Hand Epoxy Coating Application Checklist

DCVG Coating Fault Survey Audit Protocol

You might also like

Coating Report Template

Maritime Coating Inspection Checklist

Barnard Hand Epoxy Coating Application Checklist

DCVG Coating Fault Survey Audit Protocol