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WK/Lexus 5S Audit - Lexus Masking Area

by Nick Martin, from the Community

This WK/Lexus 5S Audit checklist is designed for the Lexus masking area to support lean manufacturing and workplace organization. It guides auditors through core 5S practices including Sort, Set in Order, Shine, Standardize, and Sustain. Items cover exit routes, min/max inventory adherence, removal of unused tools and parts, cable and wiring organization, waste segregation, lighting and fixture cleanliness, floor and painted surface condition, electrical panel clearance, signage and station identification (MAFACT), shadowboxing homes for movable items, and clearly communicated min/max inventory levels. The form enables capturing findings with photos, logging issues, assigning corrective actions, and collecting auditor signatures to maintain safety, quality, and operational efficiency.

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Digitize any process, procedure or policy

Eliminate mistakes made by paper-based processes

Create and share professional reports instantly

Confirm accountability and compliance with a digital log

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This community page makes available free workplace checklists and templates created by other users within the SafetyCulture community. SafetyCulture has re-published this content and where possible, has credited the original author. SafetyCulture has not verified the accuracy, reliability or suitability of any community content. You agree that your use of any of this content is in accordance with SafetyCulture’s Terms and Conditions.

Template
WK/Lexus 5S Audit for Assembly Area 5088A
Use this WK/Lexus 5S audit to evaluate assembly areas against lean standards. Inspect exit routes, min and max inventory adherence, housekeeping, equipment condition, wiring management, waste segregation, lighting, electrical panel clearance, floors and painted surfaces, walls, signage and shadowboxing, and defined homes for movable items. Confirm visual controls for stock levels and station identification, and capture auditor signatures.
by Nick Martin, from the Community
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Template
Lexus 5S Audit Checklist
This 5S audit checklist for Lexus manufacturing areas helps assess exit routes, inventory min and max adherence, removal of unused tools, housekeeping under stairs and conveyors, slip and trip hazards, shadowboards and personal storage, racks and cabinets, computers and cable management, fans, waste segregation and removal, lighting and light fixture cleanliness, electrical panel condition and three feet clearance, floor cleanliness, mutilation protection, painted surface condition, walls and columns cleanliness, cell and station identification with standard signage, homes for movable items via shadowboxing, and clear min and max inventory levels for supplies, components, work in process and finished goods. Use it to sustain lean practices and document auditor sign off.
by Nick Martin, from the Community
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Template
WK Lexus 5S Audit Green Stock Area Checklist
Use this WK Lexus 5S audit to assess a green stock area against lean and safety standards. Check exit routes, min max adherence, unused tools, slip and trip hazards, racks and cabinets, scanners, lighting and fixtures, floor condition, mutilation protection, painted surfaces, columns, and inventory signage. Capture auditor details and signature.
by Nick Martin, from the Community
Downloads: 10+
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Template
WK Lexus 5S Audit 320B Area Form 5088F
Use this 5S audit form to evaluate the Lexus 320B production area for workplace organization, safety, and visual controls. The checklist covers exit route maps, inventory min and max adherence, removal of unused tools and equipment, slip and trip hazards, condition of racks and cabinets, computers, printers, scanners and cable management, fan cleanliness, waste segregation, lighting levels, electrical panel condition with three foot clearance, light fixtures, floor cleanliness, mutilation protection, painted surfaces, walls and columns, MAFACT cell and station signage, locations for movable items using shadowboxing, and clear communication of inventory limits. Includes auditor signature.
by Nick Martin, from the Community
Downloads: 0
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WK/Lexus 5S Audit - Lexus Masking Area

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