Template

Molding Layered Process Audit Sheet LPA

by Pelican Products, from the Community

This molding layered process audit template helps supervisors and auditors evaluate molding area operations across safety, quality, delivery, cost, and inventory. It covers workstation order and PPE, lockout tagout instructions, production monitors and work instructions, BOM access and validation, and equipment maintenance tags for robots, thermolators, pulse cooling units, blenders, torque drivers, and pinning fixtures. It includes checks for tool and scanner condition, material container protection, leak detection for molds and machines with red tag references, and component issues.

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Digitize any process, procedure or policy

Eliminate mistakes made by paper-based processes

Create and share professional reports instantly

Confirm accountability and compliance with a digital log

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This community page makes available free workplace checklists and templates created by other users within the SafetyCulture community. SafetyCulture has re-published this content and where possible, has credited the original author. SafetyCulture has not verified the accuracy, reliability or suitability of any community content. You agree that your use of any of this content is in accordance with SafetyCulture’s Terms and Conditions.

Template
Production LPA - Molding
This Production LPA checklist supports molding operations with a structured layered process audit. It helps verify completion of OK to Produce activities, proper PPE use, and adherence to Standard Operation Sheets and Job Element Sheets. Auditors confirm quality gate practices, understanding of known defects, and correct handling of nonconforming parts. The checklist also covers cleaning work instructions, autonomous maintenance updates, and daily metric reviews for safety, quality, timing, cost, and morale. It prompts checks for expired alerts and controlled documents, plus verifies safety checklists and shutdown procedures at molding presses to drive consistent compliance and product quality.
by Savannah Hill, from the Community
Downloads: 10+
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Template
Molding Room Floor Audit Checklist
This molding room floor audit checklist helps manufacturing teams maintain a neat and orderly production area. It guides checks of tool shadow boards, cleaning carts, scrap and trash removal for the next shift, and confirmation of crane inspection forms. It also covers housekeeping across Rooms 1 and 2, the transfer room, assembly areas, and toolbox organization. Use it to support 5S practices, improve shift readiness, and promote safety and compliance in molding operations.
by John Sivieri, from the Community
Downloads: 10+
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Template
Process Flow Chart for Injection Molding
This downloadable process flow chart template helps manufacturing teams, especially those in injection molding, visualize and standardize each stage of production. It covers receiving and staging raw materials, pre-drying (if applicable), machine transfer and setup, molding operations, first piece and in-process inspections, secondary processes and packaging, rework, line and dock audits, shipping, and regrind. Use it to clarify responsibilities, streamline handoffs, and ensure critical checks are captured at each step for consistent quality and compliance.
by Randall Young, from the Community
Downloads: 30+
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Template
Layered Process Audit (LPA) for Assembly Lines
Use this Layered Process Audit (LPA) template to systematically review assembly line operations. Cover 5S housekeeping, FIFO, maintenance schedules, red rabbit checks, correct labeling and traceability, IT and equipment readiness, adherence to work instructions, operator training and cycle times, scrap logging and suspect parts control, and visibility of KPIs and quality alerts. Standardize audits, capture nonconformities, and drive corrective actions to improve quality, safety, and throughput.
by suchitra kollu, from the Community
Downloads: 0
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Molding Layered Process Audit Sheet LPA

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Production LPA - Molding

Molding Room Floor Audit Checklist

Process Flow Chart for Injection Molding

Layered Process Audit (LPA) for Assembly Lines

You might also like

Production LPA - Molding

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