Template

Surprise Audit Checklist

by Onkar Patil, from the Community

Use this surprise audit checklist to assess manufacturing process and document control across departments. Verify 5S adherence, ESD wrist strap use for PCB work, tester competency, process and document control, safe stacking and handling of materials, traceability of parts and products, on-time preventive maintenance, calibration validity of instruments, and readiness of fire safety equipment and first-aid kits. Capture findings and remarks to drive compliance, safety, and continuous improvement.

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Digitize any process, procedure or policy

Eliminate mistakes made by paper-based processes

Create and share professional reports instantly

Confirm accountability and compliance with a digital log

With SafetyCulture you can

Digitize any process, procedure or policy

Eliminate mistakes made by paper-based processes

Create and share professional reports instantly

Confirm accountability and compliance with a digital log

About author

Community

This community page makes available free workplace checklists and templates created by other users within the SafetyCulture community. SafetyCulture has re-published this content and where possible, has credited the original author. SafetyCulture has not verified the accuracy, reliability or suitability of any community content. You agree that your use of any of this content is in accordance with SafetyCulture’s Terms and Conditions.

Template
Process Audit Checklist
This process audit checklist helps teams evaluate adherence to work instructions, recordkeeping, equipment calibration and maintenance, material identification and traceability, and chemical labeling. It also covers PPE, ESD controls, line clearance, and employee training verification. Use it to document deviations, confirm correct document revisions, track lot and serial numbers, and verify preventive maintenance and calibration status. The checklist supports consistent manufacturing quality, compliance, and continuous improvement with sign-off and QA review steps.
by SafetyCulture
Downloads: 20+
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Template
ESH Surprise Visit Checklist for Construction
This ESH surprise visit checklist helps safety teams assess construction sites for compliance and risk. It covers waste segregation, erosion and sediment controls, spill response, PPE signage and use, machinery guarding and security, sharp object and floor opening protection, air quality and dust, safe access and egress, CIDB Green Card verification, housekeeping, first aid kit availability, rest areas, and chemical management including labeling, SDS, and designated storage. Use it to document findings quickly, assign actions, and improve overall site safety and health performance during unannounced inspections.
by Faradiah Md Dali, from the Community
Downloads: 20+
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Template
Process Audit Report Template
This Process Audit Report template helps teams evaluate manufacturing processes for safety, quality, and operational effectiveness. It includes sections for housekeeping, infrastructure, safety practices, visual controls, monitoring and measuring devices, documentation (work instructions, process flow, FMEA, control plan), process and product parameters, records, defect prevention, autonomous maintenance, training needs, CAPA status, preventive maintenance, handling and packaging, awareness, and general checks. Use it to capture observations, scores, evidence, and action plans with responsibilities and due dates. Ideal for process owners, auditors, and quality teams to support compliance, reduce defects, and drive continuous improvement.
by SANDIP DEOKAR, from the Community
Downloads: 0
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Template
ESH Surprise Visit Checklist (Safety and Health)
Use this ESH surprise visit checklist to quickly audit construction sites for safety and health compliance. Items include entrance controls, PPE signage, life-saving rules, machinery guarding and registration, working at height protection, scaffolding tags and platforms, electrical wiring and switchboards, permits to work, presence of SHO and SSS, fall and edge protection, access and egress, housekeeping, emergency alarms and first aid, rest areas, chemical labeling, SDS display, bunded storage, spill kits, workers’ quarters standards, fire protection systems such as dry and wet risers and breeching inlets, and traffic management plan components. Ideal for rapid, unannounced inspections and continuous improvement.
by Faradiah Md Dali, from the Community
Downloads: 0
Get

Process Audit Checklist

This process audit checklist helps teams evaluate adherence to work instructions, recordkeeping, equipment calibration and maintenance, material identification and traceability, and chemical labeling. It also covers PPE, ESD controls, line clearance, and employee training verification. Use it to document deviations, confirm correct document revisions, track lot and serial numbers, and verify preventive maintenance and calibration status. The checklist supports consistent manufacturing quality, compliance, and continuous improvement with sign-off and QA review steps.

by SafetyCulture

20+

Get

Template

ESH Surprise Visit Checklist for Construction

This ESH surprise visit checklist helps safety teams assess construction sites for compliance and risk. It covers waste segregation, erosion and sediment controls, spill response, PPE signage and use, machinery guarding and security, sharp object and floor opening protection, air quality and dust, safe access and egress, CIDB Green Card verification, housekeeping, first aid kit availability, rest areas, and chemical management including labeling, SDS, and designated storage. Use it to document findings quickly, assign actions, and improve overall site safety and health performance during unannounced inspections.

by Faradiah Md Dali, from the Community

20+

Get

Template

Process Audit Report Template

This Process Audit Report template helps teams evaluate manufacturing processes for safety, quality, and operational effectiveness. It includes sections for housekeeping, infrastructure, safety practices, visual controls, monitoring and measuring devices, documentation (work instructions, process flow, FMEA, control plan), process and product parameters, records, defect prevention, autonomous maintenance, training needs, CAPA status, preventive maintenance, handling and packaging, awareness, and general checks. Use it to capture observations, scores, evidence, and action plans with responsibilities and due dates. Ideal for process owners, auditors, and quality teams to support compliance, reduce defects, and drive continuous improvement.

by SANDIP DEOKAR, from the Community

Get

Template

ESH Surprise Visit Checklist (Safety and Health)

Use this ESH surprise visit checklist to quickly audit construction sites for safety and health compliance. Items include entrance controls, PPE signage, life-saving rules, machinery guarding and registration, working at height protection, scaffolding tags and platforms, electrical wiring and switchboards, permits to work, presence of SHO and SSS, fall and edge protection, access and egress, housekeeping, emergency alarms and first aid, rest areas, chemical labeling, SDS display, bunded storage, spill kits, workers’ quarters standards, fire protection systems such as dry and wet risers and breeching inlets, and traffic management plan components. Ideal for rapid, unannounced inspections and continuous improvement.

by Faradiah Md Dali, from the Community

Get

Surprise Audit Checklist

About author

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Process Audit Checklist

ESH Surprise Visit Checklist for Construction

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ESH Surprise Visit Checklist (Safety and Health)

You might also like

Process Audit Checklist

ESH Surprise Visit Checklist for Construction

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ESH Surprise Visit Checklist (Safety and Health)