Template

Poka-Yoke Checklist: LD Front Bracket Weld Cell

by Nick Martin, from the Community

10+

This Poka-Yoke checklist for the LD front bracket weld cell (Form 4940C) helps operators error-proof production across stations. It guides checks for presence of required components like brackets and headlamp applique, verifies robot cycle interlocks to prevent loading when parts are missing, and prompts Andon escalation with notes and action logging. Use it to standardize inspections, reduce defects, and support consistent quality and safety in an automotive welding and assembly environment.

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Confirm accountability and compliance with a digital log

With SafetyCulture you can

Digitize any process, procedure or policy

Eliminate mistakes made by paper-based processes

Create and share professional reports instantly

Confirm accountability and compliance with a digital log

About author

Community

This community page makes available free workplace checklists and templates created by other users within the SafetyCulture community. SafetyCulture has re-published this content and where possible, has credited the original author. SafetyCulture has not verified the accuracy, reliability or suitability of any community content. You agree that your use of any of this content is in accordance with SafetyCulture’s Terms and Conditions.

Template
Poka-Yoke Checklist for LD Front Press 4940I Rev 005
Use this poka-yoke checklist to error-proof LD front press operations in automotive fascia assembly. It guides operators to verify grilles, fog bezels, and badges, check badge presence and placement, and ensure u-nuts and all fascia tabs are detected. Steps are designed so the press will not cycle when incorrect parts are loaded or required components are missing, supporting consistent quality and safer, mistake-proof production.
by Nick Martin, from the Community
Downloads: 10+
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Template
Poka Yoke Checklist LD Front Strap Cut Cell 4940D
This Poka Yoke checklist guides operators and technicians through error proofing checks on the LD front strap cut cell. It verifies applique presence and correctness, confirms the robot will not cycle when the wrong or missing applique is loaded, and validates snap tab sensor function and HMI failure indications. The checklist also covers strap cut completion, correct cut location, and disposal of the strap into the waste bin. Use this form to standardize inspections, prevent misbuilds, and document compliance for Form 4940D Rev 005.
by Nick Martin, from the Community
Downloads: 10+
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Template
Poka-Yoke Checklist LD RPA - Form 4940J Rev 005
This poka-yoke error-proofing checklist supports LD RPA operations by verifying bracket presence, correct orientation, and correct location before a machine cycle. It guides operators through negative and wrong-orientation load tests for left and right inboard and outboard positions with part identifiers 3673 to 3676 to ensure the machine will not cycle under unsafe or incorrect conditions. Use it to standardize checks, reduce defects, and improve manufacturing quality.
by Nick Martin, from the Community
Downloads: 0
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Template
Poka-Yoke Checklist: LD Rear RPA Welder 4940H
This Poka-Yoke checklist supports operators of the LD Rear RPA Welder 4940H Rev 005 with clear error-proofing steps. It verifies bracket presence, correct orientation, and correct location, and confirms the machine will not cycle when parts are missing, misloaded, or placed in the wrong position. Items include checks for LH and RH inboard and outboard locations, ensuring robust process controls and standardized quality. Use this template to document inspections, enforce interlocks, and maintain compliance on the welding line.
by Nick Martin, from the Community
Downloads: 10+
Get

Poka-Yoke Checklist for LD Front Press 4940I Rev 005

Use this poka-yoke checklist to error-proof LD front press operations in automotive fascia assembly. It guides operators to verify grilles, fog bezels, and badges, check badge presence and placement, and ensure u-nuts and all fascia tabs are detected. Steps are designed so the press will not cycle when incorrect parts are loaded or required components are missing, supporting consistent quality and safer, mistake-proof production.

by Nick Martin, from the Community

10+

Get

Template

Poka Yoke Checklist LD Front Strap Cut Cell 4940D

This Poka Yoke checklist guides operators and technicians through error proofing checks on the LD front strap cut cell. It verifies applique presence and correctness, confirms the robot will not cycle when the wrong or missing applique is loaded, and validates snap tab sensor function and HMI failure indications. The checklist also covers strap cut completion, correct cut location, and disposal of the strap into the waste bin. Use this form to standardize inspections, prevent misbuilds, and document compliance for Form 4940D Rev 005.

by Nick Martin, from the Community

10+

Get

Template

Poka-Yoke Checklist LD RPA - Form 4940J Rev 005

This poka-yoke error-proofing checklist supports LD RPA operations by verifying bracket presence, correct orientation, and correct location before a machine cycle. It guides operators through negative and wrong-orientation load tests for left and right inboard and outboard positions with part identifiers 3673 to 3676 to ensure the machine will not cycle under unsafe or incorrect conditions. Use it to standardize checks, reduce defects, and improve manufacturing quality.

by Nick Martin, from the Community

Get

Template

Poka-Yoke Checklist: LD Rear RPA Welder 4940H

This Poka-Yoke checklist supports operators of the LD Rear RPA Welder 4940H Rev 005 with clear error-proofing steps. It verifies bracket presence, correct orientation, and correct location, and confirms the machine will not cycle when parts are missing, misloaded, or placed in the wrong position. Items include checks for LH and RH inboard and outboard locations, ensuring robust process controls and standardized quality. Use this template to document inspections, enforce interlocks, and maintain compliance on the welding line.

by Nick Martin, from the Community

10+

Get

Poka-Yoke Checklist: LD Front Bracket Weld Cell

About author

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Poka-Yoke Checklist for LD Front Press 4940I Rev 005

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Poka-Yoke Checklist LD RPA - Form 4940J Rev 005

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