Template

Moulding 5S Audit Checklist

by Nick Martin, from the Community

10+

Use this Moulding 5S Audit to evaluate workplace organization, safety, and visual management in moulding operations. The checklist covers exit routes, min/max inventory adherence, removal of unused items, current paperwork and signage, slip and trip hazards, access to safety equipment, shadowboards, personal storage areas, scrap and nonconforming material handling, equipment cleanliness, wiring, fans, waste removal, lighting, electrical panel clearance, floors and areas under conveyors, mutilation protection, painted surfaces, walls and columns, station identification, placement of movable items, and label accuracy including Kanban and sequence labels. Ideal for lean manufacturing teams standardizing 5S in pressing and moulding areas.

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Eliminate mistakes made by paper-based processes

Create and share professional reports instantly

Confirm accountability and compliance with a digital log

About author

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This community page makes available free workplace checklists and templates created by other users within the SafetyCulture community. SafetyCulture has re-published this content and where possible, has credited the original author. SafetyCulture has not verified the accuracy, reliability or suitability of any community content. You agree that your use of any of this content is in accordance with SafetyCulture’s Terms and Conditions.

Template
5S Audit - Level 2 Service Area Checklist
Use this Level 2 Service Area 5S audit template to evaluate workplace organization and safety in manufacturing service areas. The checklist covers exit routes, min and max inventory adherence, removal of unused tools and parts, slip and trip hazards, shadow boards, lockers and racks, equipment and cabling, fans, waste segregation, lighting, and electrical panel clearance. Inspect floors, stairs, areas under conveyors, painted surfaces, walls and columns, and mutilation protection. Verify standard signage for work cells, defined homes for movable items with shadowboxing, clear min and max stock levels, and accurate sequence centre lane signage.
by Nick Martin, from the Community
Downloads: 10+
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Template
Lexus 5S Audit Checklist
This 5S audit checklist for Lexus manufacturing areas helps assess exit routes, inventory min and max adherence, removal of unused tools, housekeeping under stairs and conveyors, slip and trip hazards, shadowboards and personal storage, racks and cabinets, computers and cable management, fans, waste segregation and removal, lighting and light fixture cleanliness, electrical panel condition and three feet clearance, floor cleanliness, mutilation protection, painted surface condition, walls and columns cleanliness, cell and station identification with standard signage, homes for movable items via shadowboxing, and clear min and max inventory levels for supplies, components, work in process and finished goods. Use it to sustain lean practices and document auditor sign off.
by Nick Martin, from the Community
Downloads: 0
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Template
Chrysler Assembly 5S Audit - LA Rear Area
This Chrysler assembly 5S audit checklist for the LA Rear Area helps teams measure workplace organization and safety on the line. Sections cover min and max inventory adherence, removal of unused items, slip and trip hazards, shadowboards, racks and cabinets, computers and wiring, fans, waste removal, lighting, and electrical panel clearances. It also includes checks for light fixture cleanliness, floors and areas under conveyors, mutilation protection, painted surfaces, walls and columns, and clear identification of work cells with MAFACT signage. Visual management for movable items, defined inventory levels, sequence center signage, accurate labels and Kanban tags, common area conditions, the space under the waterslide, and control of the red tag area are reviewed. Includes fields for audit date, preparer, and auditor signature.
by Nick Martin, from the Community
Downloads: 10+
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Template
Mid Month Checklist for Restaurants
Conduct a structured 5S audit for 2K paint load and sanding areas. This checklist guides auditors to review exit routes, min and max inventory adherence, unused tools, slip and trip hazards, shadowboards, personal storage, racks and bins, computers and wiring, fan cleanliness, waste removal, lighting levels and fixtures, floor condition, mutilation protection, painted surfaces, columns, cell and station identification, locations for movable items, buck change item organization, and inventory level signage. Use it to maintain cleanliness, organization, safety, and visual controls in production areas.
by Nick Martin, from the Community
Downloads: 0
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Moulding 5S Audit Checklist

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