Template

MEB Production Layered Process Audit (LPA)

by Khampasit Maneesang, from the Community

10+

Conduct layered process audits across MEB production workstations and cells, including KL FEM, Front and Rear Fascia, and Lift Gate areas. This checklist guides auditors to confirm daily startup controls, adherence to Standard Operation and Job Element Sheets, PPE compliance, process changes and quality alerts, and proper management of non-conforming parts. Verify OJT status and signoffs, review sample units, and ensure SPC logs and tool calibrations are up to date. Suitable for automotive manufacturing lines and shift-based audits.

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Eliminate mistakes made by paper-based processes

Create and share professional reports instantly

Confirm accountability and compliance with a digital log

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This community page makes available free workplace checklists and templates created by other users within the SafetyCulture community. SafetyCulture has re-published this content and where possible, has credited the original author. SafetyCulture has not verified the accuracy, reliability or suitability of any community content. You agree that your use of any of this content is in accordance with SafetyCulture’s Terms and Conditions.

Template
Logistics Layered Process Audit LPA Checklist
This logistics layered process audit checklist helps assess warehouse and distribution operations such as picking, driving, dock work, and material flow. It guides auditors to review PRIDE board metric updates, document control, start up checks, and cleaning work instructions. Confirm that standard work and job element sheets are followed, required personal protective equipment is worn, and equipment key and radio protocols are used. Validate FIFO, location accuracy in Blackhawk, and proper handling and disposition of nonconforming parts. Check operator training status, awareness of alerts and process changes, door security, rack condition, and housekeeping. Capture findings, note reactions to issues, and support continuous improvement across the logistics process.
by Savannah Hill, from the Community
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Template
MEB Warehouse/Line Support LPA Checklist
This Layered Process Audit LPA template helps warehouse and line support teams validate daily controls and standards. Use it to check PRIDE board alerts, SQTCM metrics updates, and document control. Confirm start-up checks Run Rabbit, First-Off, forklift and equipment checklists, and ensure reaction plans are followed for failures. Verify CWI cleaning instructions, SOS and JES access and adherence, PPE compliance, and ergonomic and safety steps. Review receiving instructions, nonconforming part processes, PCNs and quality alerts, FIFO and labeling, and OJT status. Includes security checks for exterior and overhead doors and driver work instructions.
by Khampasit Maneesang, from the Community
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Template
Layered Process Audit (LPA) for Assembly Lines
Use this Layered Process Audit (LPA) template to systematically review assembly line operations. Cover 5S housekeeping, FIFO, maintenance schedules, red rabbit checks, correct labeling and traceability, IT and equipment readiness, adherence to work instructions, operator training and cycle times, scrap logging and suspect parts control, and visibility of KPIs and quality alerts. Standardize audits, capture nonconformities, and drive corrective actions to improve quality, safety, and throughput.
by suchitra kollu, from the Community
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Template
Production LPA - Molding
This Production LPA checklist supports molding operations with a structured layered process audit. It helps verify completion of OK to Produce activities, proper PPE use, and adherence to Standard Operation Sheets and Job Element Sheets. Auditors confirm quality gate practices, understanding of known defects, and correct handling of nonconforming parts. The checklist also covers cleaning work instructions, autonomous maintenance updates, and daily metric reviews for safety, quality, timing, cost, and morale. It prompts checks for expired alerts and controlled documents, plus verifies safety checklists and shutdown procedures at molding presses to drive consistent compliance and product quality.
by Savannah Hill, from the Community
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MEB Production Layered Process Audit (LPA)

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