Template

Manufacturing Genba Walk Checklist

by JP Perruchot, from the Community

20+

This manufacturing genba walk checklist helps supervisors and auditors systematically observe the shop floor and address safety, quality, and process discipline. It covers a clean and tidy environment, PPE compliance, and protection of equipment and processes. Verify autonomous maintenance and OK start, identify parts outside standard process, and ensure records are kept for scrap and hourly production events with gaps commented. Use it to capture findings and drive continuous improvement. Templates are examples only and require professional judgment.

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Digitize any process, procedure or policy

Eliminate mistakes made by paper-based processes

Create and share professional reports instantly

Confirm accountability and compliance with a digital log

About author

Community

This community page makes available free workplace checklists and templates created by other users within the SafetyCulture community. SafetyCulture has re-published this content and where possible, has credited the original author. SafetyCulture has not verified the accuracy, reliability or suitability of any community content. You agree that your use of any of this content is in accordance with SafetyCulture’s Terms and Conditions.

Template
Process Audit Report Template
This Process Audit Report template helps teams evaluate manufacturing processes for safety, quality, and operational effectiveness. It includes sections for housekeeping, infrastructure, safety practices, visual controls, monitoring and measuring devices, documentation (work instructions, process flow, FMEA, control plan), process and product parameters, records, defect prevention, autonomous maintenance, training needs, CAPA status, preventive maintenance, handling and packaging, awareness, and general checks. Use it to capture observations, scores, evidence, and action plans with responsibilities and due dates. Ideal for process owners, auditors, and quality teams to support compliance, reduce defects, and drive continuous improvement.
by SANDIP DEOKAR, from the Community
Downloads: 10+
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Template
Genba Walk by JC Rev 1
This Genba Walk checklist helps teams assess manufacturing quality and operations on the shop floor. It guides reviews of customer feedback, daily quality issues and 8D actions, incoming inspection flows and area layout, trend charts for DP1 DP2 DP3, control plans, PFMEA and work instructions, first article verification, stop work rules, calibration and maintenance records, ESD and PPE compliance, CDC checks, NC management with red and yellow boxes, controlled rework, quality wall actions, SPC anomalies, MSA and inspector certification, and lab submissions.
by Jasey CHEN, from the Community
Downloads: 0
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Template
Manufacturing Process Audit Checklist
This manufacturing process audit checklist helps teams evaluate key areas of operations, including cleanliness and order, visual management, quality management, documentation and planning, layout and flow, inventory and work in progress, equipment condition and calibration, and health and safety. Use it to verify works orders and drawings, confirm SOP adherence and training records, track scrap and near misses, and identify bottlenecks. Capture best practices and action items to improve quality, throughput, and compliance.
by Adam Aubrey, from the Community
Downloads: 10+
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Template
MTI 5S and Manufacturing Process Review
This MTI 5S and Manufacturing Process Evaluation checklist supports lean manufacturing and shop-floor quality. It guides walk-through audits across Sort, Standardize, Sanitize, Safety, and Sustain, ensuring tools and materials are organized, areas are clean, aisles marked, PPE used, and safety devices intact. It checks stray parts control, MRB/quarantine handling, and proper documentation. The audit verifies process flow against control plans, reaction plans for out-of-spec conditions, coolant logs, and document control. It assesses training records, employee knowledge of quality alerts and instructions, and proper use and calibration status of gages. It covers layered process audits, inspection records, first article and containment documentation, and overall process sustainment with comparisons to prior audits.
by Kent Davis, from the Community
Downloads: 20+
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Manufacturing Genba Walk Checklist

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