Template

Manager LPA Form 2642 Rev 005

by Amos Chen, from the Community

20+

Manager LPA Form 2642 Rev 005 helps managers run consistent layered process audits across manufacturing areas. Use it to review team performance board results, verify safety conditions such as trip hazards, ergonomics, fire safety and PPE, and check quality practices including pokeyokes, andons, mutilation protection, keypoints and visual aids. Track 5S and SWI trends, identify overproduction and equipment readiness, and record containment and corrective actions with clear ownership and dates.

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With SafetyCulture you can

Digitize any process, procedure or policy

Eliminate mistakes made by paper-based processes

Create and share professional reports instantly

Confirm accountability and compliance with a digital log

About author

Community

This community page makes available free workplace checklists and templates created by other users within the SafetyCulture community. SafetyCulture has re-published this content and where possible, has credited the original author. SafetyCulture has not verified the accuracy, reliability or suitability of any community content. You agree that your use of any of this content is in accordance with SafetyCulture’s Terms and Conditions.

Template
Manager LPA Form 2642 Rev 007
This Manager Layered Process Audit (LPA) template, Form 2642 Rev 007, supports manufacturing leaders in reviewing team performance boards, safety, quality, and 5S. It guides checks on recent LPA results, board reviews, shift results, and corrective actions. Safety items include hazards, ergonomics, fire safety, and PPE compliance. Quality focuses on poke-yokes and andons, mutilation protection, operator understanding of alerts, and visual aids. 5S covers work zone identification, over-production, equipment condition, energy reduction practices, and tour readiness.
by Nick Martin, from the Community
Downloads: 10+
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Template
Team Leader LPA - Chrysler Assembly Form 5065
This Team Leader Layered Process Audit (LPA) checklist for Chrysler assembly helps supervisors verify daily shop-floor standards and corrective actions. It covers management board reviews, shift results, SQTCM actions, 5S and SWI audits, team member process checks, packaging and racking condition, labeling practices, Poka Yoke and Red Rabbit audits, tool use, scrap processing, and fascia inspections. Use this template to document findings, capture signatures, and drive compliance, quality, and safety.
by Nick Martin, from the Community
Downloads: 10+
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Template
Layered Process Audit (LPA) for Assembly Lines
Use this Layered Process Audit (LPA) template to systematically review assembly line operations. Cover 5S housekeeping, FIFO, maintenance schedules, red rabbit checks, correct labeling and traceability, IT and equipment readiness, adherence to work instructions, operator training and cycle times, scrap logging and suspect parts control, and visibility of KPIs and quality alerts. Standardize audits, capture nonconformities, and drive corrective actions to improve quality, safety, and throughput.
by suchitra kollu, from the Community
Downloads: 0
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Template
Team Leader LPA 1K Paint Form 5065 Rev 000
Use this Team Leader Layered Process Audit checklist for 1K Paint operations to drive consistent quality and performance. The form guides team boards and problem resolution, records management LPA results, and tracks red or green shift outcomes with owners and corrective actions. It captures SQTCM metrics, updates 5S and SWI audit trends, and verifies pre-shift safety, 5S tasks, and TPM signoffs. Area-specific checks cover TPO residue removal, LH versus RH paint label accuracy, use of post protectors when unloading moulded WIP racks, and safe rack heights. Includes auditor signature.
by Nick Martin, from the Community
Downloads: 20+
Get

Manager LPA Form 2642 Rev 007

This Manager Layered Process Audit (LPA) template, Form 2642 Rev 007, supports manufacturing leaders in reviewing team performance boards, safety, quality, and 5S. It guides checks on recent LPA results, board reviews, shift results, and corrective actions. Safety items include hazards, ergonomics, fire safety, and PPE compliance. Quality focuses on poke-yokes and andons, mutilation protection, operator understanding of alerts, and visual aids. 5S covers work zone identification, over-production, equipment condition, energy reduction practices, and tour readiness.

by Nick Martin, from the Community

10+

Get

Template

Team Leader LPA - Chrysler Assembly Form 5065

This Team Leader Layered Process Audit (LPA) checklist for Chrysler assembly helps supervisors verify daily shop-floor standards and corrective actions. It covers management board reviews, shift results, SQTCM actions, 5S and SWI audits, team member process checks, packaging and racking condition, labeling practices, Poka Yoke and Red Rabbit audits, tool use, scrap processing, and fascia inspections. Use this template to document findings, capture signatures, and drive compliance, quality, and safety.

by Nick Martin, from the Community

10+

Get

Template

Layered Process Audit (LPA) for Assembly Lines

Use this Layered Process Audit (LPA) template to systematically review assembly line operations. Cover 5S housekeeping, FIFO, maintenance schedules, red rabbit checks, correct labeling and traceability, IT and equipment readiness, adherence to work instructions, operator training and cycle times, scrap logging and suspect parts control, and visibility of KPIs and quality alerts. Standardize audits, capture nonconformities, and drive corrective actions to improve quality, safety, and throughput.

by suchitra kollu, from the Community

Get

Template

Team Leader LPA 1K Paint Form 5065 Rev 000

Use this Team Leader Layered Process Audit checklist for 1K Paint operations to drive consistent quality and performance. The form guides team boards and problem resolution, records management LPA results, and tracks red or green shift outcomes with owners and corrective actions. It captures SQTCM metrics, updates 5S and SWI audit trends, and verifies pre-shift safety, 5S tasks, and TPM signoffs. Area-specific checks cover TPO residue removal, LH versus RH paint label accuracy, use of post protectors when unloading moulded WIP racks, and safe rack heights. Includes auditor signature.

by Nick Martin, from the Community

20+

Get

Manager LPA Form 2642 Rev 005

About author

You might also like

Manager LPA Form 2642 Rev 007

Team Leader LPA - Chrysler Assembly Form 5065

Layered Process Audit (LPA) for Assembly Lines

Team Leader LPA 1K Paint Form 5065 Rev 000

You might also like

Manager LPA Form 2642 Rev 007

Team Leader LPA - Chrysler Assembly Form 5065

Layered Process Audit (LPA) for Assembly Lines

Team Leader LPA 1K Paint Form 5065 Rev 000