Template

Chrysler Assembly 5S Audit Front Assembly and Mounting

by Nick Martin, from the Community

10+

This 5S audit template supports Chrysler front assembly and mounting areas with a practical checklist to sustain lean manufacturing. It covers exit routes and signage, minimum and maximum inventory adherence, removal of unused tools and parts, organization of racks, bins, and cabinets, and proper setup of shadowboards. The audit verifies cable and wiring management for computers, printers, and scanners, clean fans and light fixtures, clear electrical panels with 3 feet clearance, adequate lighting, waste segregation and removal, and clean floors including under conveyors. It checks mutilation protection, painted surface condition, walls and columns, and identification of work cells and stations with standard signage. Visual controls such as min max levels, kanban and sequence labels are reviewed, along with washroom cleanliness and overall slip or trip hazard elimination.

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Eliminate mistakes made by paper-based processes

Create and share professional reports instantly

Confirm accountability and compliance with a digital log

About author

Community

This community page makes available free workplace checklists and templates created by other users within the SafetyCulture community. SafetyCulture has re-published this content and where possible, has credited the original author. SafetyCulture has not verified the accuracy, reliability or suitability of any community content. You agree that your use of any of this content is in accordance with SafetyCulture’s Terms and Conditions.

Template
Chrysler Assembly 5S Audit - LA Rear Area
This Chrysler assembly 5S audit checklist for the LA Rear Area helps teams measure workplace organization and safety on the line. Sections cover min and max inventory adherence, removal of unused items, slip and trip hazards, shadowboards, racks and cabinets, computers and wiring, fans, waste removal, lighting, and electrical panel clearances. It also includes checks for light fixture cleanliness, floors and areas under conveyors, mutilation protection, painted surfaces, walls and columns, and clear identification of work cells with MAFACT signage. Visual management for movable items, defined inventory levels, sequence center signage, accurate labels and Kanban tags, common area conditions, the space under the waterslide, and control of the red tag area are reviewed. Includes fields for audit date, preparer, and auditor signature.
by Nick Martin, from the Community
Downloads: 10+
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Template
Chrysler Assembly 5S Audit: Pack & Kanban Area
This Chrysler Assembly 5S audit checklist covers Pack and Kanban areas with checks for min/max inventory adherence, absence of unused tools and trip hazards, condition and use of racks, bins, and cabinets, tidy and functional computers and wiring, clean fans, proper waste removal, sufficient lighting, clear electrical panel access, clean light fixtures and floors, mutilation protection, intact painted surfaces and walls, correct MAFACT signage for cells and stations, defined homes and shadowboxing for movable items, clearly communicated min/max levels, clean and accurate labels and Kanban/sequence tags, and adjacent common area conditions. Includes auditor signature.
by Nick Martin, from the Community
Downloads: 10+
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Template
Lexus 5S Audit Checklist
This 5S audit checklist for Lexus manufacturing areas helps assess exit routes, inventory min and max adherence, removal of unused tools, housekeeping under stairs and conveyors, slip and trip hazards, shadowboards and personal storage, racks and cabinets, computers and cable management, fans, waste segregation and removal, lighting and light fixture cleanliness, electrical panel condition and three feet clearance, floor cleanliness, mutilation protection, painted surface condition, walls and columns cleanliness, cell and station identification with standard signage, homes for movable items via shadowboxing, and clear min and max inventory levels for supplies, components, work in process and finished goods. Use it to sustain lean practices and document auditor sign off.
by Nick Martin, from the Community
Downloads: 0
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Template
2K Paint 5S Audit for Cold Gas Area
Use this 2K Paint 5S audit to evaluate the Cold Gas Area in a paint shop. The checklist covers exit routes, inventory min and max adherence and no overflow, removal of unused tools and parts, slip and trip hazards, stocked and organized shadowboards, clean coat racks and personal storage, clean and purpose fit racks bins cabinets and furniture, tidy and safe computers printers scanners and cable management, clean fans, correct waste segregation and timely removal, sufficient lighting and working bulbs, clear and compliant electrical panels with three foot clearance, clean light fixtures and floors including under conveyors, mutilation protection in place, painted surfaces and columns in good condition, and clear identification of cells lines and stations with signage. It also checks that movable items have defined homes and that inventory levels and visual signals are standardized to sustain 5S.
by Nick Martin, from the Community
Downloads: 0
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Chrysler Assembly 5S Audit Front Assembly and Mounting

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