Template

Behavioral Safety Audit - Secondary Operations

by Joana Neves, from the Community

This behavioral safety audit template for secondary operations helps teams verify safe movement of people and equipment, tool storage and housekeeping, and correct use of PPE. Items include 5S organization, safe cutting tools, compressed air practices, LOTO during maintenance, MSDS-driven PPE, machine guards and interlocks, emergency access, mobile phone restrictions, hair and jewelry controls, ergonomic lifting and ladder use, and proper waste disposal.

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With SafetyCulture you can

Digitize any process, procedure or policy

Eliminate mistakes made by paper-based processes

Create and share professional reports instantly

Confirm accountability and compliance with a digital log

About author

Community

This community page makes available free workplace checklists and templates created by other users within the SafetyCulture community. SafetyCulture has re-published this content and where possible, has credited the original author. SafetyCulture has not verified the accuracy, reliability or suitability of any community content. You agree that your use of any of this content is in accordance with SafetyCulture’s Terms and Conditions.

Template
Behavioral Safety Audit for Maintenance
Assess safe behaviors during maintenance with a structured checklist covering movement and people circulation, tool storage, safe use of cutting tools, PPE for cleaning and hot work, interlocks, lockout tagout for each person, safe use of stairs and platforms, hair and jewelry policies, ergonomics for lifting, and waste disposal. Use it to reinforce compliance, reduce incidents, and standardize maintenance audits across sites.
by Joana Neves, from the Community
Downloads: 10+
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Template
Behavioral Safety Audits - Primary: Maintenance
Use this behavioral safety audit template to observe maintenance activities and verify safe movement of people and equipment, correct tool storage and use, and adherence to PPE requirements. It covers lockout tagout during maintenance and cleaning, safe use of stairs and platforms, and prohibitions like using compressed air to clean clothing or eating at benches. Assess emergency access, electrical cabinet status, hair and jewelry policies, ergonomics during manual handling, and proper waste disposal. Ideal for industrial maintenance teams seeking consistent, observable safety behaviors.
by Joana Neves, from the Community
Downloads: 10+
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Template
Behavioral Safety Audit Checklist for Engineering
Use this behavioral safety audit checklist to review safe movement of people and equipment, authorized access, forklift practices, daily equipment checks, and proper tool use. Confirm PPE availability and condition, spill control, emergency numbers and assembly points, contractor briefings, lockout tagout during maintenance, electrical de-energization, and hot work controls. Verify MSDS-driven chemical handling, clear fire exits, housekeeping, ergonomics for manual lifting, and correct waste disposal. Ideal for engineering and manufacturing teams to standardize audits and improve safety culture.
by Joana Neves, from the Community
Downloads: 0
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Template
Behavioral Safety Audit Primary Operations
This behavioral safety audit template helps frontline teams assess safe movement of people and vehicles, forklift operation, tool use, PPE compliance, lockout tagout, ergonomics, and waste practices. Use it to verify clean corridors, proper storage, 5S adherence, and emergency access, and to capture findings during operational audits.
by Joana Neves, from the Community
Downloads: 0
Get

Behavioral Safety Audit for Maintenance

Assess safe behaviors during maintenance with a structured checklist covering movement and people circulation, tool storage, safe use of cutting tools, PPE for cleaning and hot work, interlocks, lockout tagout for each person, safe use of stairs and platforms, hair and jewelry policies, ergonomics for lifting, and waste disposal. Use it to reinforce compliance, reduce incidents, and standardize maintenance audits across sites.

by Joana Neves, from the Community

10+

Get

Template

Behavioral Safety Audits - Primary: Maintenance

Use this behavioral safety audit template to observe maintenance activities and verify safe movement of people and equipment, correct tool storage and use, and adherence to PPE requirements. It covers lockout tagout during maintenance and cleaning, safe use of stairs and platforms, and prohibitions like using compressed air to clean clothing or eating at benches. Assess emergency access, electrical cabinet status, hair and jewelry policies, ergonomics during manual handling, and proper waste disposal. Ideal for industrial maintenance teams seeking consistent, observable safety behaviors.

by Joana Neves, from the Community

10+

Get

Template

Behavioral Safety Audit Checklist for Engineering

Use this behavioral safety audit checklist to review safe movement of people and equipment, authorized access, forklift practices, daily equipment checks, and proper tool use. Confirm PPE availability and condition, spill control, emergency numbers and assembly points, contractor briefings, lockout tagout during maintenance, electrical de-energization, and hot work controls. Verify MSDS-driven chemical handling, clear fire exits, housekeeping, ergonomics for manual lifting, and correct waste disposal. Ideal for engineering and manufacturing teams to standardize audits and improve safety culture.

by Joana Neves, from the Community

Get

Template

Behavioral Safety Audit Primary Operations

This behavioral safety audit template helps frontline teams assess safe movement of people and vehicles, forklift operation, tool use, PPE compliance, lockout tagout, ergonomics, and waste practices. Use it to verify clean corridors, proper storage, 5S adherence, and emergency access, and to capture findings during operational audits.

by Joana Neves, from the Community

Get

Behavioral Safety Audit - Secondary Operations

About author

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Behavioral Safety Audit for Maintenance

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Behavioral Safety Audit Checklist for Engineering

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Behavioral Safety Audit for Maintenance

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