Template

5S Audit for Factory Areas

by Darren Cook, from the Community

Use this 5S audit checklist to evaluate factory areas across the five pillars: Sort, Set in Order, Shine, Standardize, and Sustain. Inspect PPE, documents, floors and aisles, cleaning equipment, tools, containers, personal items, and WIP inventory. Verify footprinting and labeling, emergency access, and clear visual controls. Check cleanliness of workstations, tooling, storage, and cabinets, then confirm standardization measures prevent clutter and recurrence. Finally, review audit cadence, countermeasures, and team understanding to sustain 5S. Identify issues, assign actions, and improve safety, quality, and efficiency.

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Eliminate mistakes made by paper-based processes

Create and share professional reports instantly

Confirm accountability and compliance with a digital log

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This community page makes available free workplace checklists and templates created by other users within the SafetyCulture community. SafetyCulture has re-published this content and where possible, has credited the original author. SafetyCulture has not verified the accuracy, reliability or suitability of any community content. You agree that your use of any of this content is in accordance with SafetyCulture’s Terms and Conditions.

Template
5S Audit Checklist for Factory Areas
Use this 5S audit checklist to assess and improve factory areas using the five pillars of Sort, Set in order, Shine, Standardize and Sustain. The template prompts checks for PPE, documents, floors and aisles, cleaning equipment, tools and fixtures, part containers and personal items. It covers labeling, footprinting, emergency access, visual aids, WIP and inventory controls, cleanliness of workstations, machines, storage and tool boards, and verification of pull systems and safety and quality controls. Standardization items help prevent clutter and dirt from returning, while sustain items confirm regular audits, timely countermeasures, visual control and staff understanding of 5S objectives. Ideal for continuous improvement, safety, quality and efficiency.
by Kim Blevins, from the Community
Downloads: 10+
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Template
5S Internal Audit Checklist
Use this 5S internal audit to systematically evaluate workplace organization and discipline across the five pillars: Sort, Set in Order, Shine, Standardize, and Sustain. Verify removal of unnecessary items, clear aisles and storage limits, equipment cleanliness, visibility of procedures and standards, and control of materials. Check training completion, daily 5S duties, availability of job aids, and regular inspections. Improve safety, quality, and efficiency with actionable findings.
by Sayed Aboulela, from the Community
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Template
5S Production Audit Checklist (English)
Assess workplace organization and safety with this 5S production audit checklist. The form covers core 5S pillars—Sort, Set in Order, Shine, Standardize, and Sustain—plus safety checks such as PPE, machine guarding, accessible fire equipment, and clear walkways. Verify tool and material locations, labeling, cleanliness, and compliance across workstations, aisles, and equipment. Use it to document issues, track corrective actions, and maintain consistent lean practices in manufacturing environments.
by Melih Dizdar, from the Community
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Template
TPG Bakewell 5S Audit
This TPG Bakewell 5S Audit template helps teams assess factory areas against the five pillars of 5S. Verify clutter is removed, PPE is appropriate, tools and containers are necessary, and floors and aisles are clear. Check labeling, footprints, emergency equipment access, documentation, tool boards, and inventory and WIP limits. Confirm cleaning standards, visual controls, and countermeasures are in place and sustained with regular audits so workstations remain organized and safe.
by Mario Olmos, from the Community
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5S Audit for Factory Areas

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5S Audit Checklist for Factory Areas

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5S Audit Checklist for Factory Areas

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