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2K Paint 5S Audit: Driver and Sequence Areas

by Nick Martin, from the Community

Conduct a comprehensive 5S audit of 2K paint driver and sequence areas with this ready-to-use checklist. Inspect housekeeping, organization, and safety standards across sequence centers and drivers’ zones. Verify kanban locations and labels, floor markings and boundaries, inventory min/max levels, lighting, waste removal, equipment condition, and painted surfaces. Capture issues like slip and trip hazards, electrical panel clearance, and cable management, and standardize improvements to sustain lean performance.

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Digitize any process, procedure or policy

Eliminate mistakes made by paper-based processes

Create and share professional reports instantly

Confirm accountability and compliance with a digital log

About author

Community

This community page makes available free workplace checklists and templates created by other users within the SafetyCulture community. SafetyCulture has re-published this content and where possible, has credited the original author. SafetyCulture has not verified the accuracy, reliability or suitability of any community content. You agree that your use of any of this content is in accordance with SafetyCulture’s Terms and Conditions.

Template
2K Paint 5S Audit for Load and Sand Areas
Conduct a structured 5S audit for 2K paint load and sanding areas. This checklist guides auditors to review exit routes, min and max inventory adherence, unused tools, slip and trip hazards, shadowboards, personal storage, racks and bins, computers and wiring, fan cleanliness, waste removal, lighting levels and fixtures, floor condition, mutilation protection, painted surfaces, columns, cell and station identification, locations for movable items, buck change item organization, and inventory level signage. Use it to maintain cleanliness, organization, safety, and visual controls in production areas.
by Nick Martin, from the Community
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Template
2K Paint 5S Audit - Unload Area Checklist
This 2K Paint 5S Audit checklist evaluates the unload area against core 5S standards. It covers exit route posting and access, min and max inventory adherence, removal of unused tools and parts, slip and trip prevention, shadowboard use, organization of racks and cabinets, computers and wiring, and cleanliness of fans, lighting and fixtures, floors and under-conveyor areas. It also checks mutilation protection, condition of painted surfaces, walls and columns, clear station identification, defined homes for movable items, and visual min and max inventory levels. Use it to drive safety, quality, and efficiency in paint operations.
by Nick Martin, from the Community
Downloads: 0
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Template
1K Paint 5S Audit: Tape, Unload and Sequence Areas
This 1K Paint 5S audit checklist helps manufacturing teams evaluate tape, unload, and sequence areas for workplace organization, safety, and quality. It covers exit routes, slip and trip hazards, shadowboards, personal storage, racks and cabinets, equipment and cable management, fans, waste removal, lighting, and electrical panel clearance. The form prompts checks on floor and under-conveyor cleanliness, mutilation protection, painted surfaces, walls and columns, MAFACT signage, defined homes for movable items, min/max inventory controls for supplies and WIP, and accurate lane signage in the sequence centre.
by Nick Martin, from the Community
Downloads: 0
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Template
2K Paint 5S Audit for Cold Gas Area
Use this 2K Paint 5S audit to evaluate the Cold Gas Area in a paint shop. The checklist covers exit routes, inventory min and max adherence and no overflow, removal of unused tools and parts, slip and trip hazards, stocked and organized shadowboards, clean coat racks and personal storage, clean and purpose fit racks bins cabinets and furniture, tidy and safe computers printers scanners and cable management, clean fans, correct waste segregation and timely removal, sufficient lighting and working bulbs, clear and compliant electrical panels with three foot clearance, clean light fixtures and floors including under conveyors, mutilation protection in place, painted surfaces and columns in good condition, and clear identification of cells lines and stations with signage. It also checks that movable items have defined homes and that inventory levels and visual signals are standardized to sustain 5S.
by Nick Martin, from the Community
Downloads: 0
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2K Paint 5S Audit for Load and Sand Areas

Conduct a structured 5S audit for 2K paint load and sanding areas. This checklist guides auditors to review exit routes, min and max inventory adherence, unused tools, slip and trip hazards, shadowboards, personal storage, racks and bins, computers and wiring, fan cleanliness, waste removal, lighting levels and fixtures, floor condition, mutilation protection, painted surfaces, columns, cell and station identification, locations for movable items, buck change item organization, and inventory level signage. Use it to maintain cleanliness, organization, safety, and visual controls in production areas.

by Nick Martin, from the Community

Get

Template

2K Paint 5S Audit - Unload Area Checklist

This 2K Paint 5S Audit checklist evaluates the unload area against core 5S standards. It covers exit route posting and access, min and max inventory adherence, removal of unused tools and parts, slip and trip prevention, shadowboard use, organization of racks and cabinets, computers and wiring, and cleanliness of fans, lighting and fixtures, floors and under-conveyor areas. It also checks mutilation protection, condition of painted surfaces, walls and columns, clear station identification, defined homes for movable items, and visual min and max inventory levels. Use it to drive safety, quality, and efficiency in paint operations.

by Nick Martin, from the Community

Get

Template

1K Paint 5S Audit: Tape, Unload and Sequence Areas

This 1K Paint 5S audit checklist helps manufacturing teams evaluate tape, unload, and sequence areas for workplace organization, safety, and quality. It covers exit routes, slip and trip hazards, shadowboards, personal storage, racks and cabinets, equipment and cable management, fans, waste removal, lighting, and electrical panel clearance. The form prompts checks on floor and under-conveyor cleanliness, mutilation protection, painted surfaces, walls and columns, MAFACT signage, defined homes for movable items, min/max inventory controls for supplies and WIP, and accurate lane signage in the sequence centre.

by Nick Martin, from the Community

Get

Template

2K Paint 5S Audit for Cold Gas Area

Use this 2K Paint 5S audit to evaluate the Cold Gas Area in a paint shop. The checklist covers exit routes, inventory min and max adherence and no overflow, removal of unused tools and parts, slip and trip hazards, stocked and organized shadowboards, clean coat racks and personal storage, clean and purpose fit racks bins cabinets and furniture, tidy and safe computers printers scanners and cable management, clean fans, correct waste segregation and timely removal, sufficient lighting and working bulbs, clear and compliant electrical panels with three foot clearance, clean light fixtures and floors including under conveyors, mutilation protection in place, painted surfaces and columns in good condition, and clear identification of cells lines and stations with signage. It also checks that movable items have defined homes and that inventory levels and visual signals are standardized to sustain 5S.

by Nick Martin, from the Community

Get

2K Paint 5S Audit: Driver and Sequence Areas

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2K Paint 5S Audit for Load and Sand Areas

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2K Paint 5S Audit for Cold Gas Area

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2K Paint 5S Audit for Load and Sand Areas

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