Template

1S Audit Checklist for Blue Zone Manufacturing

by SIVA RAMAN, from the Community

Use this 1S audit checklist to assess Blue Zone areas across your factory, including WIP, machine, surface table, lathe, grit blasting, hydraulic room, mould, engineering textile, metal cutting, and crane zones. Verify removal of unnecessary items, keep gangways clear, ensure electricals are safe, confirm fire extinguishers are within date, tag defects, provide bins, and keep documents organized. Supports lean manufacturing and workplace organization to improve safety, quality, and efficiency.

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Digitize any process, procedure or policy

Eliminate mistakes made by paper-based processes

Create and share professional reports instantly

Confirm accountability and compliance with a digital log

About author

Community

This community page makes available free workplace checklists and templates created by other users within the SafetyCulture community. SafetyCulture has re-published this content and where possible, has credited the original author. SafetyCulture has not verified the accuracy, reliability or suitability of any community content. You agree that your use of any of this content is in accordance with SafetyCulture’s Terms and Conditions.

Template
1S Audit Checklist Blue Zone
This 1S audit checklist supports Blue Zone organization in a manufacturing environment. It focuses on removing unnecessary materials, keeping gangways clear, and maintaining clean, safe work areas. Checks include availability and validity of fire extinguishers, proper waste bins, tidy walkways, and control of documents, stationery, and wiring. Machine area items cover lathes, VMC and HMC machines, CNC sections, coolant sump cleanliness and oil leaks, hydraulic room housekeeping, tool and PPE control, red tagging of unnecessary items, segregation of defective materials, burr-free pathways, and crane rope condition. Ideal for daily production audits.
by balaji pd, from the Community
Downloads: 10+
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Template
1S Audit - Yellow Zone QA Room Checklist
This 1S Audit Yellow Zone checklist is designed for QA rooms in manufacturing environments. It helps teams verify the removal of unnecessary items, maintain clear gangways, ensure electrical and electronic equipment is orderly, and confirm fire extinguishers are present and in date. The form supports red tagging, segregation of defective materials, proper waste bins and disposal, clear walkways, and control of stationery and documents. Ideal for daily or periodic audits to support 5S and quality compliance.
by balaji pd, from the Community
Downloads: 0
Get
Template
1S Sort Audit Checklist
This 1S Sort Audit checklist, created for Nutech Industrial Parts, helps manufacturing teams identify and remove unnecessary items, keep gangways clear, and ensure safe, organized work areas. It covers electrical safety, fire extinguisher status, red tag identification for unwanted materials, marking defective items, labeling tools by usage frequency, providing dust bins, and maintaining clear walkways and workstations.
by balaji pd, from the Community
Downloads: 10+
Get
Template
1S Audit Checklist - Nutech Green Zone R01
This 1S audit checklist for Nutech Green Zone R01 helps teams assess and maintain order across indoor, raw material, FG, and outdoor crane areas. It guides users to remove unnecessary items, keep gangways and pathways clear, ensure electrical and electronics are functioning, remove unused cables, check fire extinguishers and expiry dates, apply red tags to excess items, identify defective materials in the correct area, provide dust bins, and eliminate unnecessary stationery and documents.
by SIVA RAMAN, from the Community
Downloads: 0
Get

1S Audit Checklist Blue Zone

This 1S audit checklist supports Blue Zone organization in a manufacturing environment. It focuses on removing unnecessary materials, keeping gangways clear, and maintaining clean, safe work areas. Checks include availability and validity of fire extinguishers, proper waste bins, tidy walkways, and control of documents, stationery, and wiring. Machine area items cover lathes, VMC and HMC machines, CNC sections, coolant sump cleanliness and oil leaks, hydraulic room housekeeping, tool and PPE control, red tagging of unnecessary items, segregation of defective materials, burr-free pathways, and crane rope condition. Ideal for daily production audits.

by balaji pd, from the Community

10+

Get

Template

1S Audit - Yellow Zone QA Room Checklist

This 1S Audit Yellow Zone checklist is designed for QA rooms in manufacturing environments. It helps teams verify the removal of unnecessary items, maintain clear gangways, ensure electrical and electronic equipment is orderly, and confirm fire extinguishers are present and in date. The form supports red tagging, segregation of defective materials, proper waste bins and disposal, clear walkways, and control of stationery and documents. Ideal for daily or periodic audits to support 5S and quality compliance.

by balaji pd, from the Community

Get

Template

1S Sort Audit Checklist

This 1S Sort Audit checklist, created for Nutech Industrial Parts, helps manufacturing teams identify and remove unnecessary items, keep gangways clear, and ensure safe, organized work areas. It covers electrical safety, fire extinguisher status, red tag identification for unwanted materials, marking defective items, labeling tools by usage frequency, providing dust bins, and maintaining clear walkways and workstations.

by balaji pd, from the Community

10+

Get

Template

1S Audit Checklist - Nutech Green Zone R01

This 1S audit checklist for Nutech Green Zone R01 helps teams assess and maintain order across indoor, raw material, FG, and outdoor crane areas. It guides users to remove unnecessary items, keep gangways and pathways clear, ensure electrical and electronics are functioning, remove unused cables, check fire extinguishers and expiry dates, apply red tags to excess items, identify defective materials in the correct area, provide dust bins, and eliminate unnecessary stationery and documents.

by SIVA RAMAN, from the Community

Get

1S Audit Checklist for Blue Zone Manufacturing

About author

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