Template

Steam Boiler Overhaul Checklist

by Rai Cohen, from the Community

This comprehensive steam boiler overhaul checklist helps technicians and facility teams inspect ignition components, burners, LWCOs and pressuretrols, piping, relief and backflow devices, gauge glass, chimney and CO detection, and general safety. Verify leaks and corrosion, test emergency switches and thermostats, document combustion results, and capture make and model details with photos. Ideal for preventive maintenance and annual overhauls to ensure safe, efficient boiler performance across industrial and utility settings.

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Digitize any process, procedure or policy

Eliminate mistakes made by paper-based processes

Create and share professional reports instantly

Confirm accountability and compliance with a digital log

About author

Community

This community page makes available free workplace checklists and templates created by other users within the SafetyCulture community. SafetyCulture has re-published this content and where possible, has credited the original author. SafetyCulture has not verified the accuracy, reliability or suitability of any community content. You agree that your use of any of this content is in accordance with SafetyCulture’s Terms and Conditions.

Template
Wall-Hung Boiler Overhaul Checklist
Use this wall-hung boiler overhaul checklist to standardize a full boiler overhaul. Capture make and model details, document waterside and fireside cleaning, replace ignition and flame rods, and inspect the combustion chamber. Check boiler body and piping for leaks and corrosion, verify relief valve specs and operation, backflow, vents, and expansion tank status. Confirm pump operation and system circulation, and validate controls including LWCOs, aquastat, and temp/pressure gauges. Include general safety checks (CO detector, emergency switches) and thermostat/system control tests, with photos and notes for traceability.
by Rai Cohen, from the Community
Downloads: 0
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Template
Annual Boiler Inspection Final
This annual boiler inspection checklist helps facilities teams assess boiler rooms and heating equipment for safety and code compliance. Covering entrances, signage, egress, lighting, ventilation and fresh air (louvers, fans, ducts), chimneys and flues, water heaters, LWCOs, pressuretrols, gauges, relief valves, backflow devices, piping support and insulation, and fuel oil tanks, the template guides a thorough review. Capture photos of rating plates, note BTU ratings, verify manual resets and spill switches, check blow-down materials and heights, and document deficiencies for corrective action.
by rai cohen, from the Community
Downloads: 10+
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Template
Airtron Boiler Inspection V1.1
This annual supervisor boiler audit checklist helps teams inspect mechanical rooms and boiler plants, verify housekeeping and safety, check for leaks and corrosion, assess refractory, pumps, gauges, and venting, record setpoints and return water temperatures, capture pressure relief PSI and combustion analysis dates, attach photos, and rate boiler performance. Designed for facility and utilities maintenance to standardize inspections and documentation.
by Dwayne McDonald, from the Community
Downloads: 50+
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Template
Boiler Daily Check
Use this boiler daily check template to standardize routine inspections when the boiler is running. Capture gauge glass condition, boiler pressure readings, pump status, back end and feed water temperatures, and confirm blowdown is completed. Log non compliance items and submit records to support maintenance and safety. Consistent daily checks help detect issues early, reduce downtime, and maintain compliance across manufacturing sites and utility operations.
by Regan McCarthy, from the Community
Downloads: 0
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Wall-Hung Boiler Overhaul Checklist

Use this wall-hung boiler overhaul checklist to standardize a full boiler overhaul. Capture make and model details, document waterside and fireside cleaning, replace ignition and flame rods, and inspect the combustion chamber. Check boiler body and piping for leaks and corrosion, verify relief valve specs and operation, backflow, vents, and expansion tank status. Confirm pump operation and system circulation, and validate controls including LWCOs, aquastat, and temp/pressure gauges. Include general safety checks (CO detector, emergency switches) and thermostat/system control tests, with photos and notes for traceability.

by Rai Cohen, from the Community

Get

Template

Annual Boiler Inspection Final

This annual boiler inspection checklist helps facilities teams assess boiler rooms and heating equipment for safety and code compliance. Covering entrances, signage, egress, lighting, ventilation and fresh air (louvers, fans, ducts), chimneys and flues, water heaters, LWCOs, pressuretrols, gauges, relief valves, backflow devices, piping support and insulation, and fuel oil tanks, the template guides a thorough review. Capture photos of rating plates, note BTU ratings, verify manual resets and spill switches, check blow-down materials and heights, and document deficiencies for corrective action.

by rai cohen, from the Community

10+

Get

Template

Airtron Boiler Inspection V1.1

This annual supervisor boiler audit checklist helps teams inspect mechanical rooms and boiler plants, verify housekeeping and safety, check for leaks and corrosion, assess refractory, pumps, gauges, and venting, record setpoints and return water temperatures, capture pressure relief PSI and combustion analysis dates, attach photos, and rate boiler performance. Designed for facility and utilities maintenance to standardize inspections and documentation.

by Dwayne McDonald, from the Community

50+

Get

Template

Boiler Daily Check

Use this boiler daily check template to standardize routine inspections when the boiler is running. Capture gauge glass condition, boiler pressure readings, pump status, back end and feed water temperatures, and confirm blowdown is completed. Log non compliance items and submit records to support maintenance and safety. Consistent daily checks help detect issues early, reduce downtime, and maintain compliance across manufacturing sites and utility operations.

by Regan McCarthy, from the Community

Get

Steam Boiler Overhaul Checklist

About author

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Wall-Hung Boiler Overhaul Checklist

Annual Boiler Inspection Final

Airtron Boiler Inspection V1.1

Boiler Daily Check

You might also like

Wall-Hung Boiler Overhaul Checklist

Annual Boiler Inspection Final

Airtron Boiler Inspection V1.1

Boiler Daily Check