Electric Vehicle Inspection Checklist

Keep your electric vehicles in good and safe working condition with a dedicated checklist.

What is an Electric Vehicle Inspection Checklist? 

An electric vehicle inspection checklist is a document that can help streamline the inspection process of different electric vehicles. It can be used by private individuals, fleet managers, business owners, vehicle repairmen, and maintenance personnel to ensure an electric vehicle is in good and safe operating condition.

Importance

An electric vehicle is any vehicle powered primarily or entirely by electricity. In recent years, electric vehicles have gained more popularity both among individuals and businesses. According to the International Energy Agency (IEA), electric vehicles are essential in promoting a more sustainable environment for all, as their use can reduce the global emissions of the transport sector worldwide.

However, as they are different from more traditional vehicles that use other sources of energy and fuel, they have different needs to be addressed. Using a checklist can help streamline the inspection process, as well as improve any future maintenance tasks that may be necessary.

Having a dedicated electric vehicle inspection checklist also helps ensure the safety of drivers and those around them. Regular inspections done with a checklist help identify potential safety hazards before they lead to accidents. Key components such as brakes, lights, and tires must be checked frequently to ensure they are functioning properly. For instance, checking brake conditions can prevent failures that might result in serious accidents.

Conducting checks on an electric vehicle also helps maintain optimal performance and extend the vehicle’s lifespan. For example, monitoring battery health is vital since it directly affects the vehicle’s range and efficiency. Early detection of problems can also help users save significant expenses in the long run, as addressing small repairs is generally less expensive than major overhauls.

What to Include in an Electric Vehicle Inspection Checklist

Ideally, your electric vehicle inspection checklist should have fields for the following:

  • Inspector name
  • Date of inspection
  • A pre-start or pre-use inspection checklist with questions such as the following:
    • Have specific risk assessments been carried out and are they regularly reviewed and updated?
    • Have all users or employees been properly trained on how to operate electric vehicles safely?
    • Have the necessary permit to work procedures related to electrical vehicle use been completed?
    • Has suitable PPE been identified and issued to all relevant staff?
    • Are adequate first aid arrangements in place?
  • The inspection checklist proper with questions such as the following:
    • Is the exterior of the electric vehicle free of damages?
    • Do doors open and close safely?
    • Does the electric vehicle start and turn off properly?
    • Is the electric vehicle equipped with the necessary monitoring devices?
    • Are all HVAC systems working as intended?
    • Are brakes and tires properly working and maintained?
    • Are vehicle charging cables in good working order and easily accessible for when needed?
  • Additional comments and suggestions
  • Signature of inspector

Here is a sample electric vehicle inspection checklist in use for your reference:

When to Use

The best times to use an electric vehicle inspection checklist are the following:

  • Before every trip: Conducting a thorough inspection before embarking on any journey helps identify any potential issues that could lead to breakdowns or safety hazards. This includes checking battery levels, tire pressure, and brake functionality.
  • Every set number of months or mileage: Routine inspections should be scheduled based on the manufacturer’s recommendations, typically every 6 months or after a specific mileage. This ensures that all critical systems are functioning properly and that wear and tear are addressed as soon as possible.
  • After severe weather disasters: Following extreme weather events, such as heavy rain or snow, it’s advisable to inspect the vehicle. This includes checking for water damage, ensuring that electrical components are functioning correctly, and assessing tire condition for optimal traction.
  • After accidents, incidents, and near-misses: If the vehicle has been involved in an accident, even if minor, a detailed inspection is necessary to assess any hidden damage that might affect safety or performance.

Benefits of Using a Digital Checklist for Electric Vehicle Inspections

The best way to create and utilize an electric vehicle inspection checklist is to do so digitally. By digitizing the checklist, you can ensure users and inspectors can access the document anytime and anywhere. Changes can be made and saved in real time, and the necessary corrective actions can be implemented immediately.

Other benefits of using a digital checklist for your electric vehicle inspections include the following:

  • Improved safety: Going digital allows for integrations with driver and fleet safety tools such as driver behavior monitoring tools and Internet-of-Things (IoT)-enabled sensors, ensuring drivers are safe at all times.
  • Visual documentation: Certain digital checklist and operational improvement platforms allow for the integration of photos and videos during inspections, providing visual evidence of vehicle conditions.
  • Audit trails and compliance: With a digital checklist, it can be easier to keep track of past and future inspections, as they can be scheduled within the platform as part of an audit trail.
  • Automated Reminders: Digital platforms often include features that send automated reminders for upcoming inspections or maintenance tasks, helping organizations stay on top of their vehicle maintenance schedules.
  • Streamlined operations: Today, digital checklists can be integrated with asset management systems that can help track electric vehicle use, parts, and equipment maintenance, centralizing all operations into one platform for improved ease of use and collaboration.

FAQs about Electric Vehicle Inspection Checklists

Using a checklist for your electric vehicle inspections is not legally required, but different countries and states strongly encourage the use of one to ensure compliance with safety requirements. However, some businesses require the use of checklists for effective fleet management. 

According to the US Department of Energy, all-electric vehicles generally require less maintenance compared to conventional vehicles. This is because there are fewer oils to manage, as well as less moving parts to keep track of. 

However, this does not mean that electric vehicles should not be regularly inspected and maintained, as sudden changes in operation and use can cause negative impacts on both the vehicle and the user.

The frequency for updating electric vehicle inspection checklists can depend on various factors, such as the following:

  • Manufacturer recommendations 
  • Changes in legal and business safety standards 
  • Seasonal changes 
  • Natural disasters
  • Technological advancements

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Roselin Manawis
Article by

Roselin Manawis

SafetyCulture Content Specialist
Roselin Manawis is a content writer and researcher for SafetyCulture. She has experience in news writing and content marketing across different fields of discipline. Her background in Communication Arts enables her to leverage multimedia and improve the quality of her work. She also contributed as a research assistant for an international study and as a co-author for two books in 2020. With her informative articles, she aims to ignite digital transformation in workplaces around the world.

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