“Now auditors can finish their near miss reports, take pictures and it all incorporates into one document. You can send it right from the field.”
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Manufacturing Condition Monitoring
Manufacturing Condition Monitoring
Initiate proactive maintenance strategies, maximize equipment uptime, and optimize manufacturing processes with effective condition monitoring.
*Reported in Forrester’s study: The Total Economic Impact™ of SafetyCulture’s Operations Platform
SafetyCulture has helped businesses around the world achieve
Improve quality and your bottom line
Ensure everyone follows best practices and requirements for equipment reliability using condition monitoring checklists. With photo annotation and calculations in inspections, it’s easy for frontline teams to capture and share noncompliant areas, giving management a clear view of what’s happening on the floor. With all your data in one place, you can quickly pinpoint problem areas and come up with solutions before they cause bigger problems.
Improve uptime on critical equipment
Go beyond reactive repairs and keep things running smoothly with scheduled maintenance tasks that match the frequency you need. Gain a detailed overview of your assets, including history and upcoming activities. Set up automated reminders so teams are alerted when maintenance checks are due to be completed.
Proactively manage machine performance
Easily monitor machine and equipment health using sensors that automatically send alerts once specific parameters like noise and vibrations are detected. Set up automated workflows that immediately trigger actions assigned to the appropriate team members and address potential failures quickly.
Drive up continuous improvement with frontline insights
Gain a better understanding of the current condition of machinery and production processes using data collected from sensors and maintenance reports. Make data-driven decisions on which areas to implement improvement strategies.
Foster a collaborative environment
Empower teams to exchange information and observations by providing open channels where they can submit feedback from the production floor. Level up their knowledge of machinery and equipment handling through training so that they can be more productive and take initiative over maintenance improvements.
Drive improvement across your production line
Workflow Automation
Scheduled Inspections
Safety Walks
Analytics and Reporting
Preventive Maintenance
Overall Equipment Effectiveness (OEE)
Equipment Uptime
Condition-Based Maintenance
Machine and Asset Tracking
Standard Operating Procedure (SOP)
Continuous Improvement
Operational Efficiency
Explore manufacturing resources & solutions
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Equipment Maintenance Log
Be consistent with routine equipment inspections using a digital template and avoid disruptions during production.
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Manufacturing Audit Checklist
Innovate manufacturing quality audits using a digital checklist.
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Manufacturing Safety Walk Checklist
Effectively identify potential workplace hazards and maintain high safety manufacturing standards using a digital template.
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Condition Based Maintenance
Learn about the definition, advantages, and types of condition-based maintenance and additional tools for implementing a proactive maintenance method for your facility.
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Equipment Maintenance
Equipment maintenance is crucial for the longevity and reliability of your assets. Learn about the role, strategies, and best practices for maintaining equipment in this guide.
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Preventive Maintenance
Discover the advantages of preventive maintenance and how it can result in time and cost savings in the long run.
Unlock a better way of working for your production floor
✓ Improve uptime ✓ Increase productivity ✓ Ensure product quality & safety ✓ Maximize returns
