SafetyCulture
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Manufacturing Condition Monitoring

Initiate proactive maintenance strategies, maximize equipment uptime, and optimize manufacturing processes with effective condition monitoring.

SafetyCulture has helped businesses around the world achieve

90%

reduction in late start-ups in production plant*
49%

savings from safety & compliance improvements*
60%

reduction in reporting time*

*Reported in Forrester’s study: The Total Economic Impact™ of SafetyCulture’s Operations Platform

Improve quality and your bottom line

Ensure everyone follows best practices and requirements for equipment reliability using condition monitoring checklists. With photo annotation and calculations in inspections, it’s easy for frontline teams to capture and share noncompliant areas, giving management a clear view of what’s happening on the floor. With all your data in one place, you can quickly pinpoint problem areas and come up with solutions before they cause bigger problems.

“Now auditors can finish their near miss reports, take pictures and it all incorporates into one document. You can send it right from the field.”

Mark Hickey

Environmental Health and Safety Engineer, Schneider Electric

Read the success story
emergency preparedness in emergency management

Improve uptime on critical equipment

Go beyond reactive repairs and keep things running smoothly with scheduled maintenance tasks that match the frequency you need. Gain a detailed overview of your assets, including history and upcoming activities. Set up automated reminders so teams are alerted when maintenance checks are due to be completed.

Proactively manage machine performance

Easily monitor machine and equipment health using sensors that automatically send alerts once specific parameters like noise and vibrations are detected. Set up automated workflows that immediately trigger actions assigned to the appropriate team members and address potential failures quickly.

Drive up continuous improvement with frontline insights

Gain a better understanding of the current condition of machinery and production processes using data collected from sensors and maintenance reports. Make data-driven decisions on which areas to implement improvement strategies.

Foster a collaborative environment

Empower teams to exchange information and observations by providing open channels where they can submit feedback from the production floor. Level up their knowledge of machinery and equipment handling through training so that they can be more productive and take initiative over maintenance improvements.

Drive improvement across your production line

Workflow Automation

Scheduled Inspections

Safety Walks

Analytics and Reporting

Preventive Maintenance

Overall Equipment Effectiveness (OEE)

Equipment Uptime

Condition-Based Maintenance

Machine and Asset Tracking

Standard Operating Procedure (SOP)

Continuous Improvement

Operational Efficiency

Drive production efficiency and attain operational excellence

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Explore manufacturing resources & solutions

Template

Equipment Maintenance Log

Be consistent with routine equipment inspections using a digital template and avoid disruptions during production.

Template

Manufacturing Audit Checklist

Innovate manufacturing quality audits using a digital checklist.

Template

Manufacturing Safety Walk Checklist

Effectively identify potential workplace hazards and maintain high safety manufacturing standards using a digital template.

Article

Condition Based Maintenance

Learn about the definition, advantages, and types of condition-based maintenance and additional tools for implementing a proactive maintenance method for your facility.

Article

Equipment Maintenance

Equipment maintenance is crucial for the longevity and reliability of your assets. Learn about the role, strategies, and best practices for maintaining equipment in this guide.

Article

Preventive Maintenance

Discover the advantages of preventive maintenance and how it can result in time and cost savings in the long run.

Unlock a better way of working for your production floor

✓ Improve uptime ✓ Increase productivity ✓ Ensure product quality & safety ✓ Maximize returns

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Frequently Asked Questions

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