Top 10 Process Control Software of 2024

Why Use SafetyCulture?

SafetyCulture is a powerful operations platform that helps organizations oversee processes, monitor conditions, and dive into data to find ways to improve workflows. This process control software offers mobile capabilities, allowing workers to access it in the field and while conducting certain tasks. That way, the team always stays on top of their processes, while continuously working to improve them.

Features:

  • Stay on top of operations by monitoring the conditions of a workspace using sensors and monitoring devices for optimal and efficient processes.
  • Ensure your organization’s assets are in the best state, helping you avoid operational disruptions by managing and tracking assets from a single platform.
  • Standardize processes by creating process checklists and control workflows for employees and stakeholders to follow.
  • Practice continuous improvement by gathering data and finding areas for improvement in your current processes using the Analytics dashboard.
  • Train employees in best practices and ensure that everyone maintains a certain quality of work.

Why Use DataLyzer Qualis SPC?

DataLyzer Qualis SPC is a comprehensive solution that provides real-time quality control and process improvement tools. It’s tailored for organizations that aim to implement full-fledged statistical process control (SPC) across various operations.

Features:

  • Real-time SPC
  • Comprehensive dashboard
  • Integration with various data sources

Why Use Deacom?

Deacom is an Enterprise Resource Planning (ERP) solution specifically designed for manufacturing and distribution companies, with a powerful component for process control called Hyper-Tight Process Control. It focuses on providing a comprehensive set of solutions within a single, unified system for integrated quality control procedures and measures.

Features:

  • Configurable quality checkpoints
  • Quality control
  • Scheduling

Why Use iGrafx?

iGrafx offers enterprise business process management, enabling organizations to model, analyze, and improve their processes effectively. It’s a choice for companies looking for enterprise-wide transformation and compliance.

Features:

  • Process modeling and analysis
  • Robust process documentation
  • Risk and compliance management

Why Use Epicor Kinetic?

Epicor Kinetic provides a comprehensive suite of process control tools designed for manufacturing companies looking to streamline their operations. It offers deep insights and control over various facets of production, supply chain, and more.

Features:

  • Digital work instructions
  • In-depth analytics and reporting
  • Preventive maintenance

Why Use Pega Platform?

Pega Platform is a powerful business process management tool that automates operations and improves customer engagement. It leverages Artificial Intelligence (AI) and robotic automation to optimize organizational processes.

Features:

  • AI-driven automation
  • Scalable architecture
  • Customizable app development

Why Use Pipefy?

Pipefy is a process control software that empowers teams to organize and automate processes without technical skills through an intuitive interface. It’s targeted at companies looking to improve operations workflow without extensive IT involvement.

Features:

  • User-friendly process management
  • Automation with no coding
  • Customizable process templates

Why Use SPC for Excel?

The SPC for Excel platform is a great software for plotting data and gaining insights into operations. This gives teams much more control of their processes and allows them to easily find areas of improvement and make adjustments.

Features:

  • Control charts and histograms
  • Data transformation
  • Measurement systems analysis

Why Use Aptean?

Aptean is a software solution designed to help companies streamline operations, adhere to quality and compliance standards, and improve the decision-making process through real-time data and analytics. It’s ideal for industries such as chemical, food & beverage, and pharmaceuticals.

Features:

  • Quality control
  • Regulatory reporting
  • Recall management

Why Use Asana?

Asana is a highly customizable process control tool that helps teams of all sizes to plan, organize, and track projects across every step. The platform works best for businesses needing a versatile platform for task tracking and process monitoring.

Features:

  • Reporting dashboards
  • Workflows and automation
  • Status updates

What is Process Control Software?

Process control software is a platform that helps monitor and control industrial processes to ensure they operate efficiently, safely, and within predefined parameters. It collects data from sensors, analyzers, and other devices, and uses these to make real-time adjustments and maintain optimal process conditions. Process control software is essential for industries like manufacturing, chemical processing, oil and gas, and power generation, among others, where precise control over complex processes is critical for product quality, safety, and regulatory compliance.

Importance

Process control software provides numerous benefits for organizations dealing with complex processes. One of the main advantages is improved efficiency. By constantly monitoring and adjusting process variables, the software can optimize resource use, reduce waste, and minimize equipment or asset downtime, increasing productivity and cost savings.

Another key benefit is enhanced product quality. The software maintains strict control over process parameters, ensuring products consistently meet quality standards. This reduces defects, rework, and customer complaints. Additionally, the software offers detailed data and analytics, allowing operators to identify and address quality issues proactively.

Key Features

It’s always best to choose platforms and tools based on your organization’s needs. That said, there are some key features that you must have when using process control software, such as the following:

  • Real-time data acquisition and monitoring
  • Alarm management and notification
  • Trend analysis and reporting
  • Batch management and recipe control
  • Historian and data archiving
  • Regulatory compliance support

How to Choose the Right Process Control Software

Since choosing the best platform for your organization can be tough, here’s a quick comparison of the platforms featured above to help you find the ideal fit:

Process Control Software Free Version Paid Plan Mobile App
SafetyCulture Yes $24/user/month* Yes
DataLyzer Qualis SPC No $995 No
Deacom No Contact vendor for pricing Yes
iGrafx No Contact vendor for pricing No
Epicor Kinetic No Contact vendor for pricing Yes
Pega Platform No $35/user/month Yes
Pipefy Yes $20/user/month Yes
SPC for Excel No $289/user No
Aptean No $250/user/month Yes
Asana Yes $10.99/user/month* Yes

* billed annually

Leon Altomonte
Article by

Leon Altomonte

SafetyCulture Content Contributor
Leon Altomonte is a content contributor for SafetyCulture. With his language degree and years of experience in content writing, he delivers well-researched, informative articles about safety, quality, and operational excellence. In addition to his professional pursuits, Leon maintains a creative outlet as a performing musician.